SEEPEX four.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the subsequent generation of pumps. The industry chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main trade honest for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management within the area of clever and innovative options.
The identical applies to the other trade truthful shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in terms of its technical design the one one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently creating its digital services and products with ambition and passion. The pump producer combines its digital options with the normal pump enterprise to offer its clients extra time for the necessities, scale back prices and simplify processes.
At the world fair for environmental applied sciences on the end of May, worldwide commerce guests will experience the premiere of a completely automated answer with integrated Industry options. The current premium model vary SCT AutoAdjust provides revolutionary innovations in the area of progressive cavity pumps. Wrenches etc. are now a factor of the previous in terms of maintenance. One click on from a remote location and the stator is again in prime shape. The range, which was developed on the premise of buyer requirements, makes maintenance work much easier and due to this fact helps to keep away from wasting time and prices. Retensioning ensures constant pumping capability and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is elevated and maintenance times are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally significantly reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that upkeep can be simply performed by one particular person. Suction or pressure strains no longer must be removed. With an built-in retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the move fee is decreased due to put on and tear. The latest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, without the need for any special instruments. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the control room by way of analogue sign strains or digitally through various fieldbus methods. Quick entry on web site at the pump can be achieved through a management panel or through Bluetooth using an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, services and processes. เกจวัดแรงดันแก๊สco2 bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be utilized for course of optimization. All collected data is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service present suggestions on wear and tear or point out that spare components are due for reordering soon. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the operating and maintenance directions based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic knowledge to allow predictive upkeep forecasting and identification of irregular situations. By combining completely different sensor knowledge, rules can be created to trigger alarms. For instance, a reduced move price at elevated pump velocity compared to the pump’s particular person calibration curve would indicate pump put on. This implies that if unintentional process modifications are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump data additionally permits SEEPEX to make more correct life cycle predictions for each pump kind based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system resolution that mixes the advantages of two pump applied sciences to move highly dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs could be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal firms, this various to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive mixture of progressive cavity pump, further polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system solution comes within the type of a bundle unit, which contains the pump, the dedicated control logic, as properly as the polymer and, if desired, the compressed air elements. This pump may also be linked to the Connected Services of SEEPEX as an growth.

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