SEEPEX will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it is going to be presenting the following generation of pumps. The trade chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the main commerce fair for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as soon as once more demonstrates its market management within the subject of clever and innovative solutions.
The same applies to the opposite commerce honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the only one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital services with ambition and fervour. The pump producer combines its digital options with the standard pump business to offer its customers extra time for the essentials, scale back prices and simplify processes.
At the world truthful for environmental technologies at the finish of May, international trade guests will expertise the premiere of a fully automated answer with built-in Industry options. The present premium mannequin range SCT AutoAdjust offers revolutionary improvements in the space of progressive cavity pumps. เกจวัดแรงอัดกระบอกสูบ etc. are actually a thing of the past in phrases of upkeep. One click on from a remote location and the stator is again in high shape. The range, which was developed on the idea of buyer requirements, makes upkeep work a lot easier and therefore helps to save tons of time and costs. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is elevated and maintenance instances are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are also considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that maintenance can be simply performed by one particular person. Suction or pressure strains now not need to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the circulate rate is reduced as a result of put on and tear. The newest improvement, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the need for any special tools. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the control room by way of analogue sign traces or digitally via various fieldbus techniques. Quick access on web site at the pump may be achieved through a management panel or through Bluetooth utilizing an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, providers and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be utilized for process optimization. All collected data is saved reliably and securely in the cloud. The real-time knowledge from the monitoring service present feedback on wear and tear or indicate that spare components are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the operating and maintenance instructions based mostly on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic information to enable predictive upkeep forecasting and identification of irregular situations. By combining completely different sensor knowledge, rules may be created to set off alarms. For example, a lowered flow rate at increased pump velocity compared to the pump’s individual calibration curve would indicate pump put on. This means that if unintentional process changes are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump information additionally enables SEEPEX to make extra accurate life cycle predictions for every pump sort primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system resolution that mixes some nice advantages of two pump technologies to move highly dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as much as a thousand meters to its destination using pulses of compressed air in the pipes. For disposal corporations, this different to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The innovative combination of progressive cavity pump, further polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system solution comes within the type of a package deal unit, which contains the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air elements. This pump may also be related to the Connected Services of SEEPEX as an enlargement.

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