Festo’s answer helps achieve a twenty-fold enhance in manufacturing

A twenty-fold increase in manufacturing was the aim of the Croatian automotive cosmetics firm Alfa Car. To achieve this, the entire production cycle, housed in a new production plant, was automated. Festo equipped a complete resolution for more than 200 course of valves – including project management.
A number of completely different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of automobile cosmetic products. This requires advanced course of automation options. The Croatian automobile cosmetics company Alfa Car has taken a giant step into the future: while constructing a new manufacturing plant, the entire production cycle was totally automated, from the raw materials to the bottling line for the finished merchandise. One point of focus was the seamless automation of the process valves.
A number of completely different substances are saved, transported, blended and bottled in the production plant.
Customised complete solution
To address the problem, the corporate worked along with the system integrator Arp Lučko and Festo. It can be Festo’s position to challenge handle the automation of the method valves. To ensure quick integration into the model new system and most reliability in the future production process, customised full solutions were supplied that cover the entire range, from the process valve units to the valve terminals. When selecting the necessary elements, specific consideration had to be paid to the possibly explosive surroundings.
Reliability counts
The communication between numerous different automated ball valves and the new plant’s higher-level management system was also decisive for optimum course of automation. This requirement was met by a reliable resolution with six valve terminals type VTUG with PROFINET bus connection. เกจวัดแก๊สหุงต้ม than 200 ball valves from totally different manufacturers may be absolutely automated in this way. Using a single source for the ball valve resolution took the pressure off both Alfa Car and Arp Lučko when it got here to designing and installing the brand new system. The intensive coordination of the varied course of valve suppliers, which Festo dealt with as part of its project management brief, additionally made the challenge easier.
Automated process valves guarantee dependable distribution of the substances within the various process steps.
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