SEEPEX is launching a world first at IFAT 2022 in Munich, the place it is going to be presenting the next technology of pumps. The business chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading trade truthful for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as once more demonstrates its market management in the field of intelligent and progressive options.
The similar applies to the other commerce fair displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “ xp2i is another logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the only one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently growing its digital services and products with ambition and keenness. The pump producer combines its digital solutions with the standard pump business to give its customers extra time for the necessities, scale back prices and simplify processes.
At the world fair for environmental technologies at the finish of May, international trade guests will expertise the premiere of a completely automated resolution with built-in Industry four.zero options. The present premium model range SCT AutoAdjust offers revolutionary innovations within the area of progressive cavity pumps. Wrenches and so on. are actually a thing of the previous when it comes to upkeep. One click from a distant location and the stator is back in high shape. The vary, which was developed on the basis of buyer requirements, makes maintenance work much simpler and subsequently helps to save tons of time and costs. Retensioning ensures constant pumping capacity and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and maintenance occasions are lowered to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle prices are also considerably lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that upkeep could be easily performed by one individual. Suction or strain traces no longer have to be eliminated. With an integrated retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate fee is decreased due to wear and tear. The latest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, without the need for any special instruments. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the control room by way of analogue signal strains or digitally by way of various fieldbus methods. Quick entry on web site at the pump may be achieved through a management panel or via Bluetooth using an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, companies and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits focused evaluations and analyses that can be utilized for course of optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or point out that spare components are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the operating and upkeep directions based on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical knowledge to allow predictive upkeep forecasting and identification of irregular circumstances. By combining totally different sensor data, rules can be created to set off alarms. For example, a lowered flow price at elevated pump speed in comparability with the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional process changes are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump data also enables SEEPEX to make extra correct life cycle predictions for every pump sort based mostly on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its customized system answer that mixes the benefits of two pump technologies to transport extremely dewatered sludge over lengthy distances in a very energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its destination utilizing pulses of compressed air in the pipes. For disposal firms, this different to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, additional polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes within the form of a package deal unit, which contains the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air elements. This pump may additionally be related to the Connected Services of SEEPEX as an expansion.
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